Spring rolls processing machine

Detailní popis

During the past 20 years Cabinplant has built up a unique experience in processing equipment for spring rolls. We have succeeded in maintaining the quality, which characterizes hand-rolled spring rolls, and at the same time our solution results in an inexpensive and labor saving production.

Traditionally, the manufacture of spring rolls was a highly labor intensive process. Automation of this process was difficult and the challenges were many:

• The papery pancake is fragile
• Perfect consistency of the batter is required
• The filling has to be dosed and placed correctly
• The pancake has to be rolled accurately

Cabinplant’s spring roll machine now meets all these criteria. Cabinplant provides 1-4 lane models.

Capacity: 60 – 240 rolls per minute

Production process:

Step 1: After baking, the baking drum discharges the pancake onto the underlying belt.
By accurate control of temperature and baking time the pancake acquires the correct consistency. Batter is distributed on the baking drum by an application roller - a purpose-made tool, which is adaptable to the required size and shape of the pancake. The exterior of the pancake can be either the baked underside or the unbaked overside.

Step 2: The dosing mechanism ensures that filling is dosed and placed correctly on the pancake.
The spring roll machine is delivered with a dosing unit, capable of handling a wide range of fillings - from various vegetables to meat mixtures. The dosed quantity can be checked for proper weight and shape.

Step 3: The front part of the pancake is folded over the filling by means of compressed air.
The pancake is folded accurately by means of pneumatic devices and photo cells (see step 4 + 5). This process is controlled electronically and synchronized with other production processes.

Step 4: Both sides of the pancake are folded over the filling by means of compressed air.

Step 5: Finally, the pancake is rolled and the tailor-made product is ready to be prefried/frozen and sold.

Weight of spring roll between 15 g and 200 g

Main features:

• Optimization of raw material - accurate weight of spring roll filling and uniform pancake thickness
• Precise depositing of filling and folding (uniform spring rolls)
• Labor savings
• No human cross-contamination
• Easy operation
• Quick recipe change
• Easy change to other sizes
• Easy access for cleaning purposes
• Minimum maintenance

Technická data

Aplikace

Different types of spring rolls

Poptávkový formulář